OrthoCAD software enables precision custom orthotic design with parametric modeling, clinical prescription templates, and seamless manufacturing integration. Professional CAD software for orthotics includes 3D scan import, pathology-specific design tools, and optimized output for both 3D printing and CNC milling with comprehensive training and technical support included.

Advanced CAD Software for Orthotic Design & Production

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OrthoCAD: Complete CADCAM Solution for Custom Foot Orthotics

CAD software for orthotic design enables practitioners to create custom foot orthotics digitally with precision control over modifications, corrections, and manufacturing specifications.

  • Parametric modeling: automatically adjusts entire design when changing individual parameters
  • Clinical prescriptions: built-in pathology-specific templates speed up design process
  • Manufacturing output: generates optimized files for both 3D printing and CNC milling
  • Integration: compatible with all major foot scanning systems and measurement devices

The leading orthotic design software for podiatrists, orthotists, and orthopedic professionals worldwide.

What is OrthoCAD software used for?

Simply put, OrthoCAD is specialized CAD software designed for creating custom foot orthotics. The answer is comprehensive - it handles everything from 3D scan import to manufacturing-ready output, streamlining the entire orthotic design process for clinical efficiency.

How much does OrthoCAD software cost?

In short, OrthoCAD licensing starts at $2,999 annually with comprehensive support included. Here's what you need to know - this includes unlimited designs, software updates, technical support, and integration with all major manufacturing equipment, making it highly cost-effective for busy practices.

Can OrthoCAD work with existing 3D scanners?

The answer is yes - OrthoCAD integrates with all major foot scanning systems including structured light, laser, and photogrammetry scanners. To summarize, it imports STL, OBJ, and PLY files seamlessly, making it compatible with your existing equipment investment.

What training is included with OrthoCAD purchases?

Here's how it works - comprehensive training includes on-site software instruction, online certification courses, video tutorials, and ongoing technical support. Most practices tell us they're fully operational within one week of installation with our structured training approach.

Does OrthoCAD require internet connectivity to function?

The answer is no for basic operations - OrthoCAD runs entirely offline for patient privacy and security. Simply put, internet is only required for software updates, cloud backup features, and technical support access, ensuring your patient data remains secure.

Can OrthoCAD export files for different manufacturing methods?

In short, OrthoCAD exports to all major manufacturing formats including STL for 3D printing, G-code for CNC milling, and CAM formats for automated production. Here's what you get - seamless integration with Vertex mills, industry-standard 3D printers, and third-party manufacturing equipment.

What types of orthotics can I design with OrthoCAD?

The answer is comprehensive - foot orthotics, ankle braces, heel cups, arch supports, and custom insoles. To summarize the capabilities: pediatric through adult sizing, sport-specific designs, diabetic accommodations, and post-surgical orthotic modifications for complete clinical coverage.

OrthoCAD provides a comprehensive CAD software solution specifically designed for custom foot orthotics production. It offers powerful tools for designing, modifying, and preparing files for 3D printing or CNC milling with unprecedented precision and efficiency. Our CADCAM platform streamlines the entire orthotic production workflow and is trusted by professionals in over 40 countries.

OrthoCAD Software Interface for custom foot orthotic design with advanced CAD modeling tools

Powerful Design Tools

OrthoCAD combines intuitive design tools with advanced parametric modeling to help you create perfect custom orthotics for any patient.

Precise Parametric Modeling

Create and modify designs with sub-millimeter precision using our parametric modeling engine that adapts to patient-specific measurements.

Seamless Integration

Works seamlessly with all major scanning technologies and manufacturing equipment, creating a complete end-to-end digital workflow.

Multi-language Support

Available in 12 languages with region-specific measurement systems, making it the perfect solution for international practices and clinics.

How OrthoCAD Works

OrthoCAD provides a complete CAD software for orthotic design solution with an intuitive workflow that takes you from scan to finished product.

1

Import Scan

Import 3D foot scans from any compatible scanning device with automatic alignment and orientation.

2

Design

Create custom orthotic designs using parametric tools with precise control over arch height, posting, and additions.

3

Modify

Fine-tune your design with condition-specific templates and patient-specific adjustments for perfect results.

4

Export

Export optimized files for 3D printing or CNC orthotic milling with a single click for immediate production.

The Complete Orthotic CADCAM Workflow

OrthoCAD software provides a seamless digital pathway from initial patient assessment to the final orthotic product with advanced tools at every step:

Data Acquisition

Import scans from any 3D scanner with automatic orientation and classification. OrthoCAD supports all major file formats including STL, OBJ, and proprietary scanner files. The software includes tools for scan cleanup, smoothing, and error correction to ensure a perfect foundation for your design.

Parametric Design Tools

Create precise orthotic designs using our intuitive parametric modeling tools. Adjust arch height, medial/lateral flanges, heel cups, and posting angles with real-time visual feedback. The system includes biomechanically validated templates for common foot conditions including pes cavus, pes planus, metatarsalgia, and plantar fasciitis.

Surface Manipulation

Fine-tune designs with our advanced surface manipulation tools. Create targeted pressure relief zones, add metatarsal domes, adjust first ray cutouts, and define variable flexibility regions. OrthoCAD's unique multi-density modeling system allows you to create structures with varying material properties for optimal patient comfort and support.

Manufacturing Preparation

Prepare designs for production with optimized export tools. Generate toolpaths for CNC orthotic milling or create sliced files for 3D printed orthotics. The software includes material-specific settings to ensure perfect results whether you're using EVA foam, polypropylene, or advanced TPU materials.

Why Choose OrthoCAD?

OrthoCAD offers unmatched precision, efficiency, and versatility for orthopedic professionals worldwide.

For Clinicians

  • Reduce consultation time with efficient digital workflows
  • Create custom orthotics tailored to each patient's unique requirements
  • Store patient designs and modify them for future orthotics
  • Improve patient outcomes with more precise and consistent orthotics

For Labs & Manufacturers

  • Streamline production with direct export to manufacturing equipment
  • Reduce material waste with precision toolpaths and nesting
  • Increase production capacity while maintaining quality
  • Access cloud-based design library and collaborative tools

Advanced Correction Tools

Professional-grade correction tools designed specifically for orthotic biomechanics

Arch Modifications

  • • Medial arch support height control
  • • Lateral arch accommodation
  • • Arch length and width scaling
  • • Progressive arch transitions

Posting Controls

  • • Rearfoot varus/valgus posting
  • • Forefoot inversion/eversion wedging
  • • Heel lift and drop adjustments
  • • Lateral/medial posting gradients

Metatarsal Features

  • • Metatarsal pad placement and sizing
  • • Morton's extension modifications
  • • Toe-off assistance geometry
  • • Pressure relief cut-outs

Accommodative Tools

  • • Pressure relief chambers
  • • Plantar lesion accommodations
  • • Diabetic-safe contouring
  • • Soft tissue deformation modeling

Heel Modifications

  • • Heel cup depth and width control
  • • Calcaneal spur accommodations
  • • Achilles tendon relief channels
  • • Plantar fasciitis targeted support

Surface Tools

  • • Smooth surface blending
  • • Texture pattern application
  • • Edge finishing and beveling
  • • Material thickness optimization

Complete Material Compatibility

Design for any material with optimized export settings for different manufacturing methods

3D Printing Materials

TPU Flexible
Shore A 85-95
PA12 Nylon
Rigid support
Resin (SLA)
High precision
PETG
Semi-flexible

CNC Milling Materials

EVA Foam
Multiple densities
Polypropylene
Rigid orthotic
Carbon Fiber
Ultra-lightweight
Cork Composite
Natural cushioning

Manufacturing Integration

Automatic Tool Paths

G-code generation optimized for each material type with proper feed rates and tool selection

Layer Optimization

Automatic layer height and infill density settings based on material properties and orthotic requirements

Quality Validation

Built-in checks for material thickness, structural integrity, and manufacturing feasibility

Technical Specifications

OrthoCAD is designed to run on a wide range of hardware configurations to meet your practice needs.

System Requirements

Recommended

  • Windows 10/11 (64-bit)
  • Intel i7 or AMD Ryzen 7
  • 16GB RAM
  • Dedicated GPU (4GB+)
  • SSD Storage

Minimum

  • Windows 10 (64-bit)
  • Intel i5 or AMD Ryzen 5
  • 8GB RAM
  • Integrated Graphics
  • HDD Storage

Software Specifications

  • Supported formats: STL, OBJ, STEP, IGES, and proprietary scan formats
  • Cloud synchronization with secure HIPAA-compliant storage
  • Multi-language support: English, Spanish, French, German, Italian, Japanese, Chinese, Portuguese, Dutch, Russian, Korean, and Arabic
  • Direct integration with all major CNC and 3D printing systems
  • Advanced user management with role-based permissions

Trusted by Professionals Worldwide

Hear what our global community of orthopedic professionals has to say about OrthoCAD.

"OrthoCAD has revolutionized our practice. The precision and efficiency of the software have allowed us to treat more patients while providing better outcomes."

Dr. Sarah Johnson

Orthopedic Specialist, Toronto, Canada

"The multi-language support and international measurement options make OrthoCAD perfect for our clinic which serves patients from around the world."

Dr. Hans Mueller

Podiatric Surgeon, Berlin, Germany

"As a manufacturing lab, OrthoCAD's seamless integration with our equipment has streamlined our workflow and reduced errors by over 50%."

Michael Chen

Lab Director, Singapore

Frequently Asked Questions

Common questions about CAD software for orthotic design

How much does OrthoCAD software cost for my practice?

Simply put, OrthoCAD starts at $4,999 for single-user licenses with optional monthly subscriptions available. Here's what you need to know - this includes the complete software, training, and first-year support. Most podiatry practices tell us the ROI occurs within 3-6 months through faster design times and eliminated outsourcing costs.

What makes OrthoCAD different from general CAD software?

The key difference is purpose-built tools for orthotic biomechanics versus generic design features. Here's how we help - OrthoCAD includes specialized arch modifications, posting controls, and metatarsal dome placement. Most clinicians find general CAD software too complex, while OrthoCAD speaks their clinical language with automated orthotic workflows.

How difficult is it to learn OrthoCAD software?

In short, most practitioners become proficient within 4-8 hours of training. The answer is that OrthoCAD uses familiar podiatric terminology instead of engineering jargon. We make it easy with guided workflows for common prescriptions and video tutorials. Our customers tell us the learning curve is much shorter than traditional CAD programs.

Can OrthoCAD integrate with my existing 3D scanner?

Simply put, OrthoCAD integrates with all major 3D scanning systems including structured light, laser, and photogrammetry scanners. Here's how it works - direct import from scanner software with automatic orientation and sizing. The answer is that seamless integration eliminates file conversion steps and reduces design errors.

Does OrthoCAD work with both 3D printing and CNC milling?

The answer is yes - OrthoCAD outputs files optimized for both manufacturing methods. Here's what you need to know - automatic tool path generation for CNC mills and optimized STL files for 3D printers. Most practices find this flexibility essential as they can choose the best production method for each patient's specific needs.

What computer requirements does OrthoCAD have?

Here's what you need to know - OrthoCAD runs on standard Windows computers with basic graphics capabilities. We make it easy with minimum requirements: Intel i5 processor, 8GB RAM, and integrated graphics. Most existing office computers work perfectly without expensive upgrades. The answer is that modest hardware requirements keep implementation costs low.

Is my patient data secure in OrthoCAD?

In short, OrthoCAD includes HIPAA-compliant cloud storage with enterprise-grade encryption. Here's how we help - automatic data backup, secure patient file management, and role-based access controls. Our customers tell us the security features exceed their compliance requirements while making file sharing between staff members seamless and secure.

What ongoing support comes with OrthoCAD?

Simply put, comprehensive support includes technical assistance, software updates, and continuing education. The answer is that our support team understands both the software and clinical applications. We make it easy with phone support, online training sessions, and user community forums. Most practices find our support responsiveness exceeds their expectations.

Can OrthoCAD integrate with both CNC mills and 3D printers?

Yes, OrthoCAD seamlessly integrates with both CNC milling systems and 3D printers for orthotic fabrication. The software includes specialized export features that optimize designs for either manufacturing method, applying the appropriate offsets, support structures, and tool paths. This versatility allows practices to use their preferred production method or even combine both technologies for different patient needs.

Ready to Elevate Your Orthotic Practice?

Experience the power of OrthoCAD with a personalized demo tailored to your specific needs.

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