Advanced CAD Software for Orthotic Design & Production

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OrthoCAD: Complete CADCAM Solution for Custom Foot Orthotics

CAD software for orthotic design enables practitioners to create custom foot orthotics digitally with precision control over modifications, corrections, and manufacturing specifications.

  • Parametric modeling: automatically adjusts entire design when changing individual parameters
  • Clinical prescriptions: built-in pathology-specific templates speed up design process
  • Manufacturing output: generates optimized files for both 3D printing and CNC milling
  • Integration: compatible with all major foot scanning systems and measurement devices

The leading orthotic design software for podiatrists, orthotists, and orthopedic professionals worldwide.

OrthoCAD provides a comprehensive CAD software solution specifically designed for custom foot orthotics production. It offers powerful tools for designing, modifying, and preparing files for 3D printing or CNC milling with unprecedented precision and efficiency. Our CADCAM platform streamlines the entire orthotic production workflow and is trusted by professionals in over 40 countries.

OrthoCAD Software Interface for custom foot orthotic design with advanced CAD modeling tools

Powerful Design Tools

OrthoCAD combines intuitive design tools with advanced parametric modeling to help you create perfect custom orthotics for any patient.

Precise Parametric Modeling

Create and modify designs with sub-millimeter precision using our parametric modeling engine that adapts to patient-specific measurements.

Seamless Integration

Works seamlessly with all major scanning technologies and manufacturing equipment, creating a complete end-to-end digital workflow.

Multi-language Support

Available in 12 languages with region-specific measurement systems, making it the perfect solution for international practices and clinics.

How OrthoCAD Works

OrthoCAD provides a complete CAD software for orthotic design solution with an intuitive workflow that takes you from scan to finished product.

1

Import Scan

Import 3D foot scans from any compatible scanning device with automatic alignment and orientation.

2

Design

Create custom orthotic designs using parametric tools with precise control over arch height, posting, and additions.

3

Modify

Fine-tune your design with condition-specific templates and patient-specific adjustments for perfect results.

4

Export

Export optimized files for 3D printing or CNC orthotic milling with a single click for immediate production.

The Complete Orthotic CADCAM Workflow

OrthoCAD software provides a seamless digital pathway from initial patient assessment to the final orthotic product with advanced tools at every step:

Data Acquisition

Import scans from any 3D scanner with automatic orientation and classification. OrthoCAD supports all major file formats including STL, OBJ, and proprietary scanner files. The software includes tools for scan cleanup, smoothing, and error correction to ensure a perfect foundation for your design.

Parametric Design Tools

Create precise orthotic designs using our intuitive parametric modeling tools. Adjust arch height, medial/lateral flanges, heel cups, and posting angles with real-time visual feedback. The system includes biomechanically validated templates for common foot conditions including pes cavus, pes planus, metatarsalgia, and plantar fasciitis.

Surface Manipulation

Fine-tune designs with our advanced surface manipulation tools. Create targeted pressure relief zones, add metatarsal domes, adjust first ray cutouts, and define variable flexibility regions. OrthoCAD's unique multi-density modeling system allows you to create structures with varying material properties for optimal patient comfort and support.

Manufacturing Preparation

Prepare designs for production with optimized export tools. Generate toolpaths for CNC orthotic milling or create sliced files for 3D printed orthotics. The software includes material-specific settings to ensure perfect results whether you're using EVA foam, polypropylene, or advanced TPU materials.

Why Choose OrthoCAD?

OrthoCAD offers unmatched precision, efficiency, and versatility for orthopedic professionals worldwide.

For Clinicians

  • Reduce consultation time with efficient digital workflows
  • Create custom orthotics tailored to each patient's unique requirements
  • Store patient designs and modify them for future orthotics
  • Improve patient outcomes with more precise and consistent orthotics

For Labs & Manufacturers

  • Streamline production with direct export to manufacturing equipment
  • Reduce material waste with precision toolpaths and nesting
  • Increase production capacity while maintaining quality
  • Access cloud-based design library and collaborative tools

Technical Specifications

OrthoCAD is designed to run on a wide range of hardware configurations to meet your practice needs.

System Requirements

Recommended

  • Windows 10/11 (64-bit)
  • Intel i7 or AMD Ryzen 7
  • 16GB RAM
  • Dedicated GPU (4GB+)
  • SSD Storage

Minimum

  • Windows 10 (64-bit)
  • Intel i5 or AMD Ryzen 5
  • 8GB RAM
  • Integrated Graphics
  • HDD Storage

Software Specifications

  • Supported formats: STL, OBJ, STEP, IGES, and proprietary scan formats
  • Cloud synchronization with secure HIPAA-compliant storage
  • Multi-language support: English, Spanish, French, German, Italian, Japanese, Chinese, Portuguese, Dutch, Russian, Korean, and Arabic
  • Direct integration with all major CNC and 3D printing systems
  • Advanced user management with role-based permissions

Trusted by Professionals Worldwide

Hear what our global community of orthopedic professionals has to say about OrthoCAD.

"OrthoCAD has revolutionized our practice. The precision and efficiency of the software have allowed us to treat more patients while providing better outcomes."

Dr. Sarah Johnson

Orthopedic Specialist, Toronto, Canada

"The multi-language support and international measurement options make OrthoCAD perfect for our clinic which serves patients from around the world."

Dr. Hans Mueller

Podiatric Surgeon, Berlin, Germany

"As a manufacturing lab, OrthoCAD's seamless integration with our equipment has streamlined our workflow and reduced errors by over 50%."

Michael Chen

Lab Director, Singapore

Frequently Asked Questions

Common questions about CAD software for orthotic design

What makes OrthoCAD different from general CAD software?

OrthoCAD is specifically designed for orthotic design with purpose-built tools for foot biomechanics. Unlike general CAD programs, OrthoCAD includes specialized features like arch height modification, medial/lateral posting controls, metatarsal dome placement, and heel cup depth adjustments. It also integrates directly with 3D scanners and orthotic manufacturing systems, creating a seamless end-to-end digital workflow.

How difficult is it to learn OrthoCAD software?

OrthoCAD is designed with practitioners in mind, not engineers, making it exceptionally user-friendly. Most clinicians become proficient after just 4-8 hours of training. The intuitive interface uses familiar podiatric and orthotic terminology, and includes guided workflows for common prescriptions. Our comprehensive training program includes video tutorials, hands-on sessions, and ongoing support to ensure you're successful.

Can OrthoCAD integrate with both CNC mills and 3D printers?

Yes, OrthoCAD seamlessly integrates with both CNC milling systems and 3D printers for orthotic fabrication. The software includes specialized export features that optimize designs for either manufacturing method, applying the appropriate offsets, support structures, and tool paths. This versatility allows practices to use their preferred production method or even combine both technologies for different patient needs.

Ready to Transform Your Practice?

Experience the power of OrthoCAD with a personalized demo tailored to your specific needs.

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