CNC orthotic milling provides precise custom foot orthotics by carving medical-grade materials with computer-controlled precision in 15-25 minutes per pair.
Transform the way you create custom foot orthotics with our state-of-the-art CNC Mill.
Designed specifically for CADCAM foot orthotics production, this advanced CNC milling solution empowers orthotic professionals, podiatrists, and manufacturers to craft high-quality, personalized custom foot orthotics with unmatched precision and efficiency. As part of our complete CADCAM workflow, it integrates seamlessly with our orthotic design software.
Experience the precision and efficiency of CNC orthotic milling, delivering custom orthotics in a fraction of the time of traditional methods.
Capture precise 3D scans of your patient's feet using any compatible scanning device.
Create custom orthotic designs with OrthoCAD software, specifying corrections and modifications.
The CNC mill precisely carves the orthotic from your chosen material with sub-millimeter accuracy.
Apply final touches and deliver the custom orthotics to your patient in a single visit.
Our compact CNC milling system transforms the orthotic production workflow, allowing practitioners to create highly precise custom foot orthotics in-house without sacrificing quality:
Choose from a variety of materials including EVA foam, polypropylene, carbon fiber composites, and cork. Different materials can be selected based on the patient's specific needs, activity level, and comfort requirements. Our system can mill materials of varying densities and thicknesses.
The 4-axis milling capability allows the machine to approach the material from multiple angles, creating complex geometries that precisely match the patient's foot contours. This multi-directional approach results in orthotics with intricate details like deep heel cups, arch supports, and metatarsal domes that would be difficult to achieve with hand fabrication.
The 6-position automatic tool changer allows the mill to seamlessly switch between different cutting tools during a single production run. Starting with rough cutting tools to remove bulk material quickly, then transitioning to finer tools for detailed finishing work, this feature drastically reduces production time while maintaining high precision.
The final stage involves precision finishing with high-speed, fine-detail bits to create smooth surfaces and exact edges. This eliminates the need for extensive manual finishing work, saving time and ensuring consistency between pairs. The result is a professional-grade orthotic ready for immediate patient use with minimal post-processing.
Design and mill orthotics with precision using industry-standard software.
Switch between tools effortlessly for complex designs without manual intervention.
Maintain a clean workspace with built-in debris management.
Low-noise milling ensures a comfortable environment for staff and patients.
Optimized power consumption reduces operating costs.
Deliver orthotics that improve comfort, support, and mobility.
In-house milling eliminates outsourcing expenses and reduces material waste.
Offer faster, more precise services to stand out in the orthotics market.
Custom foot orthotics for plantar fasciitis, flat feet, and diabetic foot care
Performance-enhancing orthotics for athletes and sports professionals
Pediatric and geriatric orthotic solutions for specialized needs
Prototyping and small-batch production for specialized orthotic designs
Experience our CNC milling technology firsthand and see how it can transform your orthotic production process.
Common questions about CNC orthotic milling systems and how they can benefit your practice
Our CNC orthotic milling system can produce a complete pair of custom foot orthotics in just 20-40 minutes, depending on design complexity and material selection. This enables same-day delivery to patients and eliminates lengthy lab turnaround times, significantly improving patient satisfaction and practice workflow efficiency.
The VertexOrtho CNC milling system works with a comprehensive range of orthotic materials including EVA foam (in densities from 35 to 70 Shore A), polypropylene, cork, carbon fiber composites, and multi-density laminated materials. This versatility allows practitioners to select the ideal material for each patient's specific therapeutic needs while maintaining complete control over the fabrication process.
Most practices achieve full return on investment for a CNC orthotic mill within 6-12 months. With typical lab costs of $75-150 per orthotic pair versus in-house production costs of $15-30 per pair, practices producing just 15 pairs weekly save approximately $5,000 monthly. Additional revenue through increased patient volume and premium pricing for same-day service can further accelerate ROI timelines.
Contact our team today to discuss how our CNC Milling solutions can benefit your business or facility.
