3D printing and CNC milling solutions for producing custom foot orthotics in-office with professional CAD design software.
Simply put, we provide comprehensive orthopedic solutions with industry-leading technology, expertise, and support. The answer is clear - our equipment delivers results.
Our CNC milling machines and 3D printers deliver unmatched precision for orthopedic applications.
Specialized software solutions for design, analysis, and patient management.
Comprehensive training, maintenance, and technical support from industry experts.
Explore our most popular orthopedic technology solutions.
Compact, precision CNC milling for orthotic and prosthetic applications.
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High-resolution 3D printing system designed for orthopedic applications.
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Custom orthotic modeling software with precision design tools and intuitive workflow.
Learn More →Our complete digital workflow transforms the way you create custom foot orthotics, from initial scan to finished product.
Capture precise 3D models of your patient's feet in seconds using our advanced scanning technology.
Use OrthoCAD software to create and modify orthotic designs with precision and digital efficiency.
Produce custom orthotics with either 3D printed orthotics technology or precision CNC orthotic milling.
Fit patients with custom orthotics in a single visit, eliminating weeks of waiting for laboratory production.
Modern orthotic CADCAM technology delivers significant advantages over traditional casting and outsourced manufacturing methods.
Create custom orthotics in hours instead of weeks with in-house production using 3D printed orthotics or CNC orthotic milling.
Digital scanning captures 1000× more data points than foam impressions or plaster casts, resulting in superior fit.
Reduce costs while increasing margins by eliminating outsourcing fees and shipping expenses.
Impress patients with modern technology and same-day delivery of custom orthotic solutions.
In-office orthotic CADCAM production eliminates weeks of lab time.
With the Apex Belt V2, 3D printed orthotics can be produced in-house with minimal supervision and maximum efficiency.
Common questions about orthotic CADCAM, 3D printed orthotics, and CNC orthotic milling
3D printed orthotics are created through an additive process, building the orthotic layer by layer using specialized materials. This allows for complex geometries and variable densities. CNC orthotic milling uses a subtractive process, carving the orthotic from a solid block of material, which can work with traditional materials like EVA and is often faster for certain designs. Both are valid approaches to modern orthotic production with different advantages.
Most practices can implement orthotic CADCAM systems with just 1-2 days of training. Our comprehensive training program covers 3D scanning, design software, and manufacturing equipment operation. The software is intuitive, and both 3D printing and CNC milling processes are largely automated. Most clients are creating custom orthotics independently within the first week of implementation.
Most practices see a return on investment within 6-18 months depending on volume. Producing orthotics in-house eliminates lab fees of $50-150 per pair, while material costs for 3D printed orthotics or CNC milled orthotics range from $10-30 per pair. Additionally, offering same-day service often allows practices to command premium pricing and attract more patients, further accelerating ROI.
Yes, both 3D printed orthotics and CNC milled orthotics match or exceed the durability of traditionally manufactured orthotics. 3D printed orthotics use advanced materials specifically engineered for orthotic applications with excellent durability and flexibility. CNC orthotic milling can use the same traditional materials as lab-produced orthotics but with greater precision and consistency.
Yes, we offer multiple financing options to make adopting orthotic CADCAM technology more accessible. This includes equipment leasing, 0% promotional financing, and graduated payment plans that align with your increasing production capacity. Many practices find that monthly financing payments are offset by savings from in-house production within the first few months.
Still have questions about 3D printed orthotics or CNC orthotic production?
Contact Our TeamThe best CADCAM system depends on your clinic volume and workflow needs. Simply put, clinics producing 15+ orthotics monthly benefit most from complete in-office systems. Here's how we help: Our integrated solutions combine 3D foot scanning, CAD design software, and digital manufacturing (3D printing or CNC milling) for same-day orthotic delivery. Most podiatrists and orthopedic clinics find this eliminates 2-3 week lab delays while improving patient satisfaction.
The answer is that complete CADCAM systems range from $19,999 to $49,999 depending on capabilities. Here's what you need to know - basic 3D printing setups start around $20K, while full CNC milling systems with advanced scanning reach $50K. Our customers tell us the ROI typically occurs within 12-18 months through eliminated lab fees and increased patient volume.
Most of our customers include podiatry practices, orthopedic clinics, physical therapy centers, sports medicine facilities, and diabetes foot care centers. To summarize the ideal candidates: any practice producing 10+ orthotics monthly or wanting to offer same-day service benefits significantly from in-office CADCAM production capabilities.
In short, most clinicians become proficient within 2-4 weeks with proper training. We make it easy with on-site instruction, online certification courses, and ongoing support. The key difference is our background as an actual orthotic lab - we understand both the technology and clinical workflows, ensuring faster adoption and better outcomes.
Simply put, we provide comprehensive support including equipment installation, staff training, technical assistance, and business consulting. Here's how it works: on-site setup, 40+ hours of training, 24/7 technical support, and ongoing education programs. Our customers tell us this level of support ensures successful implementation and rapid return on investment.
The answer depends on your production volume and material preferences. Here's what you need to know - 3D printing offers lower startup costs and faster setup, while CNC milling provides traditional materials and higher throughput. Most clinics start with 3D printing for immediate same-day capability, then add CNC milling as volume grows. We make it easy to upgrade systems as your practice expands.
Simply put, medical-grade thermoplastics like TPU and nylon provide the best combination of flexibility, durability, and biocompatibility. The key difference is material selection based on patient needs - flexible materials for comfort, rigid materials for control. Our customers tell us proper material selection dramatically improves patient outcomes and satisfaction.
The answer is that CNC milled orthotics achieve ±0.005mm precision versus ±2-3mm with hand finishing. In short, digital precision eliminates human error and ensures consistent quality. Here's what matters most - every orthotic matches the exact prescription without variation, leading to better patient outcomes and fewer remakes. Most practitioners tell us this precision advantage is immediately noticeable in patient comfort and function.
To summarize, structured light 3D scanners provide the optimal balance of speed, accuracy, and ease of use for clinical environments. Here's how it works - weight-bearing scans capture functional foot position in under 5 seconds with ±0.1mm accuracy. The key advantage is seamless integration with CAD software for immediate orthotic design, eliminating traditional casting entirely.
Simply put, yes - even practices producing 5-10 orthotics monthly see significant benefits from same-day service capability. The answer lies in patient retention and premium pricing power. Here's what we've learned - offering immediate results dramatically improves patient satisfaction and practice differentiation, often justifying the technology investment within 12-18 months.
The answer is comprehensive support including installation, training, technical assistance, and business development guidance. Here's how we ensure success - on-site equipment setup, 40+ hours of hands-on training, 24/7 technical support, and ongoing education programs. Most practices become fully proficient within 30 days with our structured implementation process. We make it easy to transition from traditional methods to digital production.
Here's how we help: Modern 3D scanners capture 1000× more data points than traditional foam impressions or plaster casts. To summarize the advantages: non-contact scanning eliminates distortion, digital storage prevents data loss, and immediate verification ensures accuracy. Most podiatrists find scanning faster, cleaner, and more precise than conventional methods.
Contact our team today to discuss how VertexOrthopedic solutions can benefit your practice or research facility.
