Key Benefits
In-office 3D printing reduces orthotic production time from 2-3 weeks to 2-4 hours, cutting costs by 60% while improving patient satisfaction. Practices see ROI within 6-12 months through increased efficiency and reduced lab fees.
Traditional vs In-Office Manufacturing
Traditional Lab Process
- Time: 2-3 weeks turnaround
- Cost: $80-120 per orthotic
- Revisions: Additional 1-2 weeks
- Patient visits: Minimum 3 appointments
- Inventory: No immediate solutions
In-Office 3D Printing
- Time: 2-4 hours same-day
- Cost: $15-25 per orthotic
- Revisions: Immediate adjustments
- Patient visits: Single appointment
- Inventory: Instant production capability
ROI Analysis: Real Practice Numbers
Monthly Volume: 50 Orthotics
Traditional Lab Costs
- Lab fees: $5,000 (50 × $100)
- Revision costs: $800 (20% revision rate)
- Lost productivity: $1,200
- Total Monthly: $7,000
- Annual: $84,000
In-Office 3D Printing
- Material costs: $1,000 (50 × $20)
- Equipment amortization: $800
- Staff time: $400
- Total Monthly: $2,200
- Annual: $26,400
Annual Savings: $57,600