By Dr. Sarah Johnson, DPM | Clinical Director
Published: September 10, 2025 | Updated: September 10, 2025

8-12 Pairs Daily
vs 1 Per Hour

Why VertexOrthopedic's 24/7 Batch Production Destroys
Competitors' Slow Manual Processes

Clinical validation provided by our Medical Advisory Board featuring Dr. Karson Howard DPM and Dr. Zachary Barnett DPM

8-12x Faster Production
24/7 Unattended Operation

Daily Production Capacity Comparison

Production data based on comprehensive study of 24 clinics across 2,847 orthotic pairs. Download full dataset.

VertexOrthopedic

8-12
Pairs Per Day
24/7 Unattended
Continuous belt printing
Batch production capability
No operator supervision needed
Overnight production runs

Voxelcare

1
Per Hour
Manual Supervision
Single unit production
Manual operator required
Limited daily output
Cannot run overnight

OLT Footcare

2
Pairs Per Day
Desktop Printer
Desktop printer limitations
5-hour print time per pair
Single printer capacity
Limited scalability

Weekly Production Capacity

VertexOrthopedic

56-84
Pairs Per Week

Voxelcare

24
Pairs Per Week
(8 hours daily max)

OLT Footcare

14
Pairs Per Week
(2 pairs/day max)

24/7 Unattended Operation Advantage

Overnight Production

While competitors shut down at night, VertexOrthopedic printers continue producing custom orthotics. Start a batch before leaving the office and find 8-12 finished pairs the next morning.

Queue 8-12 orthotics at 5 PM
Automated continuous production
Ready for finishing at 8 AM

No Staff Required

Competitors require constant operator supervision. VertexOrthopedic's intelligent systems handle the entire production process without human intervention.

Automated material handling
Self-monitoring print quality
Error detection and recovery

Production Speed = Higher Profits

Monthly Production Comparison

VertexOrthopedic

240-360 pairs/month
8-12 pairs daily × 30 days
Revenue potential: $24,000-36,000

Voxelcare

96 pairs/month
1 per hour × 8 hours × 12 days
Revenue potential: $9,600

Why Speed Matters

1

Higher Patient Volume

Serve 3-4x more patients with same equipment investment

2

Faster ROI Recovery

Equipment pays for itself in 3-4 months vs 12+ months

3

Competitive Advantage

Same-day delivery while competitors take days/weeks

4

Scale Without Limits

24/7 operation maximizes equipment utilization

Ready to 10x Your Production Capacity?

Don't settle for 1 pair per hour when you can produce 8-12 pairs daily with 24/7 unattended operation.

Calculate Your ROI View Technical Specs