OrthoCAD Workflow: Complete CADCAM Guide for Podiatry

By VertexOrthopedic Team

OrthoCAD Workflow Overview

OrthoCAD streamlines orthotic design from 3D scan to manufacturing with an integrated CADCAM workflow. The complete process takes 15-30 minutes per orthotic design, with automated features reducing manual design time by 70%.

Complete OrthoCAD Workflow Steps

1

Patient Scanning & Data Import

  • 3D Foot Scanning: Capture patient foot geometry using compatible 3D scanners
  • File Import: Import STL, OBJ, or PLY scan files directly into OrthoCAD
  • Quality Check: Automatic scan validation and repair tools
  • Patient Database: Store scans with patient information for future reference

Time Required: 2-3 minutes | Files Supported: STL, OBJ, PLY, X3D

2

Automatic Orthotic Design Generation

  • AI-Powered Analysis: Automatic identification of pressure points and arch characteristics
  • Template Selection: Choose from 50+ pre-designed orthotic templates
  • Automatic Fitting: Software automatically fits template to patient anatomy
  • Preliminary Design: Generated base orthotic design ready for customization

Time Required: 1-2 minutes | Accuracy: 95% successful auto-fitting

Efficiency Metrics

Traditional CAD Design

  • Design time: 45-90 minutes
  • Error rate: 15-20%
  • Revision cycles: 2-3 iterations
  • Training required: 40+ hours

OrthoCAD Workflow

  • Design time: 15-30 minutes
  • Error rate: 3-5%
  • Revision cycles: 0-1 iterations
  • Training required: 8-12 hours