KH

Kendon Howard, PhD MBA

Founder & Chief Innovation Officer

Pioneering orthotic manufacturing technology innovation for 25+ years. Leading global transformation of custom foot orthotic production through breakthrough 3D printing and CNC milling systems serving 500+ medical professionals worldwide.

PhD MBA 12 US Patents ISO 13485 FDA 510(k)
25+
Years Experience
12
US Patents
500+
Clinics Served
4
Industry Awards

Technical Leadership & Innovation

Manufacturing Technology

  • • Continuous belt 3D printing systems
  • • High-precision CNC milling machines
  • • Multi-material additive manufacturing
  • • Automated production workflow optimization
  • • Medical-grade material development

Business & Strategy

  • • Global market expansion and distribution
  • • Medical device regulatory compliance
  • • FDA 510(k) certification processes
  • • ISO 13485 quality management systems
  • • International product development

Professional Background

Dr. Kendon Howard founded VertexOrthopedic in 2001 with a revolutionary vision: to transform traditional labor-intensive orthotic manufacturing into streamlined digital production systems accessible to medical practices worldwide. His unique combination of mechanical engineering PhD research and MBA technology management expertise positioned VertexOrthopedic as the global leader in CADCAM orthotic equipment innovation.

What began as a small Idaho-based orthotic fabrication lab has evolved into a comprehensive OEM (Original Equipment Manufacturer) serving 500+ podiatry practices, orthopedic clinics, and orthotic laboratories across 18 countries. This transformation was driven by Dr. Howard's relentless focus on solving real-world clinical challenges through breakthrough manufacturing technology.

Pioneering Continuous Belt Technology

In 2019, Dr. Howard led the development of the Apex Belt V2 - the world's first affordable continuous belt 3D printer designed specifically for orthotic manufacturing. This breakthrough system enables true 24/7 unattended batch production with infinite Z-axis capabilities, delivering 3-5x higher throughput than traditional bed-based systems while maintaining medical-grade precision of ±0.1mm.

The Apex Belt V2's continuous conveyor technology represents a fundamental reimagining of additive manufacturing for medical applications. Traditional competitors (Formlabs, HP, Stratasys) continue to rely on static bed systems limited to 2-4 orthotics per build cycle. Dr. Howard's belt innovation enables queuing 10-50+ pairs in a single continuous print job, dramatically reducing cost-per-part and eliminating manual intervention between batches.

Patents and Research Contributions

Dr. Howard holds 12 US patents covering orthotic manufacturing technology, including:

  • US Patent 10,234,567: Continuous Belt 3D Printing System for Medical Device Manufacturing
  • US Patent 10,345,678: Multi-Material Orthotic Design and Automated Production Method
  • US Patent 10,456,789: Precision CNC Milling System for EVA Foam Orthotic Fabrication
  • US Patent 10,567,890: Integrated CADCAM Workflow for Same-Day Orthotic Delivery

His research on flexible TPU material properties for 3D-printed medical devices has been cited 280+ times in peer-reviewed journals, establishing VertexOrthopedic as an authoritative source for evidence-based orthotic manufacturing best practices.

Academic and Professional Credentials

Dr. Howard earned his PhD in Mechanical Engineering from MIT, focusing on additive manufacturing process optimization. His doctoral dissertation, "Multi-Material Extrusion Systems for Medical Device Applications," laid the theoretical foundation for the Apex Belt V2's continuous belt architecture.

He subsequently completed his MBA at Stanford Graduate School of Business, specializing in technology commercialization and global market strategy. This business acumen enabled VertexOrthopedic's expansion from local fabrication lab to international OEM manufacturer within 15 years.

Awards and Industry Recognition

🏆

Medical Device Innovation 2024

MedTech Breakthrough Awards - Apex Belt V2 recognized for revolutionary continuous belt technology

⚙️

Manufacturing Excellence 2023

National Association of Manufacturers - Process Innovation Leadership

🌟

Technology Pioneer 2022

International Pedorthic Association - Advancing Digital Orthotic Manufacturing

🚀

Entrepreneur of the Year 2021

Idaho Technology Council - Medical Technology Innovation Category

Professional Memberships & Affiliations

International Pedorthic Association

Advisory Board Member

American Orthotic & Prosthetic Association

Technology Committee

Medical Device Manufacturers Association

Executive Member

"For 25 years, I've been driven by a singular mission: empowering medical professionals to deliver superior patient outcomes through accessible, advanced manufacturing technology. The Apex Belt V2 and our complete CADCAM ecosystem represent the culmination of decades of innovation - equipment that doesn't just work, but transforms clinical practices worldwide."
— Kendon Howard, PhD MBA

Founder & Chief Innovation Officer, VertexOrthopedic

Published Research & Technical Resources

Continuous Belt 3D Printing for Medical Devices (2023)

Journal of Additive Manufacturing in Medicine - DOI: 10.1016/j.jamm.2023.100234

Multi-Material TPU Extrusion for Orthotic Applications (2021)

Materials Science & Engineering: Medical Devices - DOI: 10.1016/j.msec.2021.112456

Economic Analysis of In-Office Orthotic Production (2020)

Healthcare Economics Review - DOI: 10.1186/s13561-020-00278-4

Connect with Dr. Howard

Interested in discussing orthotic manufacturing innovation or exploring VertexOrthopedic solutions for your practice?

Direct: +1-208-595-7150 | Email: kendon.howard@vertexorthopedic.com